Designing and ordering a new fire apparatus is a complex process for any fire department. From balancing operational needs to understanding budget limitations, the process can quickly become overwhelming.

With the right planning, resources, and support, it is possible to simplify this process, ensuring your department gets the best apparatus for their needs. In this article, we’re breaking down the key steps to streamlining the ordering and designing process of the fire apparatus.

Step 1: Identify The Needs Of Your Department

Before starting the ordering process, it’s important to identify the specific needs of your department. Not all fire apparatuses are built the same, so identifying what features are necessary for your service area is essential. This is also an important step to simplify the overall process.

Here are some things you can do:

  • Consider things such as the terrain you cover, the call volume received, and the types of emergencies you respond to. For example, departments in rural areas may need off-road capabilities, while departments in bigger cities may prioritize maneuverability. The more specific, the better.
  • Think about future needs, as it can help you maximize your investment. Consider what your department may need in the next five to ten years. Technology is always evolving, so ensure your new apparatus can adapt to future upgrades.
  • Something that can help you with our previous point is to identify needs and features that you and your department have identified as missing.
  • Consider some of the unique challenges that your district faces such as local infrastructure, weight-limited bridges, weather challenges, etc.

Step 2: Collaborate Early With A Manufacturer

Working closely with a trusted manufacturer such as Metalfab Fire Trucks early in the process can help ensure that you are set up for success from the start.

Here’s how to better collaborate with your manufacturer:

  • Include firefighters, maintenance crews, and other department leaders in discussions with the manufacturer. The best people to give valuable feedback are the ones using what’s needed. Ensure that you have one person as the main point of contact (we’ll cover this later in the article). 
  • For future demand, consider creating a formal process to gather ongoing feedback.
  • Get a visual idea of what your apparatus will look like by requesting preliminary drawings or 3D mock-ups. This can prevent design changes later that might add unnecessary costs or delays.

Step 3: Prepare A Detailed Request For Proposal (RFP)

The RFP serves as the formal starting point for your ordering process. A well-prepared RFP will ensure that manufacturers have the information they need to provide accurate quotes and relevant designs.

Consider the following when drafting your RFP:

  • Be clear on must-have features such as compartment layouts, equipment storage, and safety features. Outline specifics such as pump capacities, water tank sizes, and lighting configurations.
  • Clearly define your budget in the RFP. This will help manufacturers tailor their proposals to meet your financial limits without compromising essential features.
  • Make sure your RFP details any specific delivery timelines or phased payment plans. This will allow manufacturers to coordinate their production schedules accordingly.
  • Collaborate with the manufacturer to draft a request. A reputable manufacturer would be more than happy to work with you and go back and forth, ensuring that you’ve included all of your needs in the RFP.

Step 4: Simplify The Customization Process

Customization is important for ensuring that your apparatus meets your department’s unique needs. This is where all the feedback you’ve gathered comes in handy. It’s important to remember that too many customizations can slow down production and increase costs. Focus on what’s essential.

Here are some tips to help in this process:

  • From all the feedback you have gathered, identify the “must-haves” versus the “nice-to-haves.”
  • Many manufacturers offer pre-engineered fire trucks with customizable components. These can be a cost-effective way to get a high-quality apparatus tailored to your department without starting from scratch.
  • Weigh in and identify how often you’ve come across a need for a requested feature.

Step 5: Clear Communication And Documentation Are Key

Maintaining clear communication with everyone involved in the ordering process will reduce the likelihood of errors and delays. Document who should be involved and what their roles are.

Here are some tips to help in this process:

  • Assign a single point of contact within your department to manage communications with the manufacturer and vendors. While we know there will likely be more stakeholders involved, having a primary point of contact is key. This minimizes confusion and ensures that feedback and updates are relayed efficiently.
  • Track progress, updates, and revisions to your apparatus design using a centralized project management system. This will help ensure everyone is on the same page and reduce the risk of miscommunication.

Step 6: Plan For The Long Term

Purchasing a fire apparatus is a long-term investment, so it’s important to plan for its full life cycle, from delivery through maintenance and eventual replacement.

Here are some tips to help you with ongoing maintenance:

  • Work with the manufacturer to develop a maintenance plan that ensures your apparatus stays in great working condition. Routine checks and maintenance will help prevent major breakdowns and extend the lifespan of the vehicle. Local governing bodies will have guidelines on this as well. 
  • Make sure you fully understand the warranty and service contract that comes with your apparatus. Some manufacturers offer extended warranties or specialized maintenance packages that can provide peace of mind and budget certainty.

We hope that you found these steps useful for simplifying your fire apparatus ordering and design processes. Following these steps will result in your processes running smoothly, resulting in an apparatus that meets your operational demands and fits within your budget. With the right approach, your department will be better equipped to serve the community on an ongoing basis. We’re always here to help if you have any questions.